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By gravity flow, water from the cold-water tank enters the solar tank at point through
cold water inlet and fills it up. The cold water from the solar tank in turn flows
in the bottom header pipe of the absorber, and into the copper tubes, until all
the absorber tubes and the header at the top of the absorber are full.
When the sun rises to a certain level, its energy, which falls on the absorber fins
and tubes, begins heating the water contained therein. The heated water being lighter
than the cold water rises and via the top header pipe of the absorber, flows into
the top of the solar tank through pipe. The quantity of hot water entered in to
the solar tank, same quantity of cold water from the solar tank flows into the absorber
tubes, gets heated and rises to the top, and so on. This process is called ‘Thermo-syphon
Process’ and this Thermo-syphon Process continues until the temperature of the water
in the solar tank and the absorber equalizes. Now the solar tank is full of hot
water. Average temperature is 60 degree centigrade at the end of bright sunshine
day.
Further when the hot water is drawn from the solar tank outlet to the utilities
point, cold water enters into the solar tank and takes its place, thus lowering
the overall temperature of the hot temperature between the water in the solar tank
and the absorber tubes, the thermosyphon process starts once again, as explained
earlier.
A back up electrical heater (to be used during cloudy days) and the sacrificial
anode rod in the solar tank to prevent galvanic corrosion (but not scale formation),
if the hardness of the water quality is less than 140 ppm, thereby ensuring effective
working for longer time.
Solar Water Heaters are available in Three models and capacity ranging
from 100 LPD to 1,00,000LPD
- Regular or Basic System: is as explained above
- Heat Exchanger System : This type of Solar water heating system
used when the original cold water (from the source) contains chemical contents and
is therefore hard water.
Thermal fluid (Distilled water) is filled thro make-up tank to the outer tank shell.
In turn, this fluid gets circulated thro the solar fins and tubes and goes back
into the top of the outer tank. This fluid acts as a heat transfer media and prevents
clogging of the copper tubes due to chemical contents in the original water source.
The inner tank gets filled with cold water from the original cold water source.
Since the inner tank is immersed within the outer tank, the heat gets transferred
to the inner tank through the conducted and convection method and the water in the
inner tank gets heated up and available for hot water utility.
- Pressurized System : A pressure pump is used to pump cold water
from the source into the Solar tank. This type of water heating system is used when
:
The level of the overhead tank (The original cold water source) is at low level.
-High pressure hot water flow is required for various uses like shower panels, jet
shower, telephone shower, etc.
-The number of hot water points are more than normal.
TECHNICAL SPECIFICATIONS OF REGULAR SOLAR WATER HEATING SYSTEMS
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COLLECTOR
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1
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Absorber material
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Electro Grade-Copper-Copper
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2
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Absorber Coating
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Selectively coated continuous electroplating of black Chrome over nickel
substrate on copper sheet of 0.2mm thickness with Heat treatment to withstand temperature
up to 300 deg C.
Optical property
Absorptivity = 0.96 +/- 0.02, Emissivity = 0.12 +/- 0.02
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3
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Riser
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Copper tube of dia. 12.5mm +/-0.5mm,Thickness 0.56mm
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4
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Header
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Copper tube of dia 25mm +/- 0.5mm,Thickness 0.71mm
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5
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Bonding b/w Riser & Header
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Brazing
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6
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Bonding between Fin & Tube
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Ultrasonic/TIG
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7
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Back Insulation
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Resin bonded Rock wool of 48 Kg/m3, Thickness 50mm
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8
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Side Insulation
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Polyurethane, Thickness 25mm
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9
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Collector Box
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100mm X 25mm Aluminum channel, Thickness 1.63mm with Polyester Power Coated to avoid
fading and scratch.
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10
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Collector Bottom Sheet
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Aluminum, Thickness 0.71mm
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11
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Collector Stand
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Corrosion resistant MS Acrylic Coated - 35 x 35 x3mm
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12
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Glazing
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Toughened glass, Thickness 4mm with low Iron Transmitivity :>85% @ near normal
incidence
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13
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Retainer Angle for Glass
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Aluminum Angle, size 25mm X 25mm X 1.6mm
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14
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Beading for Glass
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EPDM Rubber
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15
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Absorber Area
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2 sq. meter +/- 0.1 sq. meter / Collector
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16
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Wt. of the Collector (dry)
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60 Kg
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17
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Collector Tilt
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24.5 deg to HORIZON (non-variable) for places located between12 deg
North and 15 deg South
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18
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Heat Transfer Medium
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Water
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19
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Collector Area
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2.132 .sq meter
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|
20
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Number of Fins
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9
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21
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Maximum working pressure
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6 kgf / cm
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22
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Dimensions
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Length – 2050 mm, Breadth – 1040 mm, Height – 100 mm
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|
23
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No. of Collectors
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Nos
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HOT WATER STORAGE TANK
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1
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Material
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Stainless Steel, AISI 304
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2
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Insulation
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PUF – 40 mm thickness (CFC Free)
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3
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Outer Cladding
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Stainless Steel, 430 Grade
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4
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Inter Connecting Pipe
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High Pressure Steam Hose Pipe assembly with Check Nut
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5
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Electrical Back-up Heater(With thermostat)
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03 KW to 12 KW up to 3000 LPD capacity. For higher capacity, heaters
will be provided accordingly.
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6
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Connecting Pipe
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Stainless Steel
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7
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Standing Losses
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2° - 3°C
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8
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Maximum working pressure
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Atmospheric
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9
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Sacrificial Anode
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To avoid galvanic corrosion.
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10
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Tank Stand
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Mild Steel (MS) with acrylic coating ISMC ( 100 x 50 x 6mm)
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Continuous water supply should be available from an overhead tank, 7 ft above roof
level for Domestic systems, and 10 ft for Non-Domestic systems
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